How to use a chocolate pouring production line
Using a chocolate casting production line involves multiple steps to ensure the equipment runs smoothly and produces high-quality chocolate products. Here is the basic operating procedure:
1. Preparation
Inspect equipment: Ensure that all components of the production line (such as melting tanks, conveyor belts, molds, cooling tunnels, etc.) are clean and functioning properly.
Prepare raw materials: Ensure that the chocolate raw materials (such as cocoa butter, cocoa powder, sugar, etc.) are of qualified quality, and prepare other ingredients according to the formula.
2. Melt chocolate
Preheat the melting tank: Put the chocolate pieces into the melting tank and heat them to 45-50°C until they are completely melted.
Tempering: Cool the chocolate to 27-28°C, then heat it to 31-32°C to ensure it has good fluidity and gloss.
3. Pouring chocolate
Adjust the pouring machine: Set the temperature and speed of the pouring machine according to product requirements.
Fill the molds: Pour the tempered chocolate into the molds, ensuring that each mold cavity is filled evenly.
4. Cooling and solidification
Enter the cooling tunnel: The filled molds pass through the cooling tunnel, the temperature is usually controlled at 10-15°C, so that the chocolate solidifies quickly.
Monitor cooling time: Ensure that the chocolate is completely solidified to avoid deformation or breakage during demolding.
5. Demolding and packaging
Demolding: After solidification, the chocolate is removed from the mold and inspected for defects.
Packaging: Qualified chocolate products are packaged to ensure sealing and hygiene.
6. Cleaning and maintenance
Clean equipment: After production, thoroughly clean the equipment to prevent residues from affecting the next production.
Regular maintenance: Regularly inspect and maintain the equipment to ensure its long-term stable operation.
7. Quality control
Inspect products: Conduct quality inspection of finished products to ensure they meet standards.
Record data: Record key parameters during the production process for traceability and improvement.
Notes
Temperature control: Temperature control is crucial during the melting, tempering, and cooling stages.
Hygiene requirements: Keep equipment and environment clean to avoid contamination.
Safe operation: Follow equipment operating procedures to ensure personnel safety.
Through the above steps, the chocolate casting production line can be used efficiently to produce high-quality chocolate products.
Previous: Maintain chocolate production supporting equipment
Other News
Sweet Success: Essential Tips for Chocolate Production Supporting Equipment
Discover crucial tips and considerations for chocolate production supporting equipment to boost efficiency.
Learn MoreAnalyzing chocolate machinery: which aspects have potential
Food safety skills: Currently, food safety in chocolate machinery is not limited to simple physical parameters.
Learn MoreGet a Custom Quote
Here, we provide convenient online inquiry services.
You only need to fill in the following information briefly, and our sales team will provide you with a detailed quotation within 24 hours.
Whether your needs are for a single product or a complete customized solution,
we will provide tailor-made quotations and technical support according to your specific requirements.